The global lithium-ion battery market, driven by the growth of electric vehicles (EVs) and renewable energy integration, is experiencing rapid expansion.
Topics covered:
Lithium Ion Battery Technology Overview, Battery Technology Fundamentals, Market Scenario and Business Opportunities, Lithium-ion Battery Raw Materials and India's Position, Government Policies and Incentives, Electric Vehicle Market Trends in India

Outcome

Understanding the Market & Identifying Opportunities - Market Analysis, Business Opportunities - Solar sector, EV Sector
Developing Strategic Skills - Market Evaluation for Diversification

Lithium-ion batteries are widely used due to their high energy density, light weight, and long lifespan, making them suitable for various applications, including portable electronics, electric vehicles, and energy storage systems.
Topics covered:
Battery Introduction, Battery Types, Relationship Between Power, Energy, and Applications, Comparison of Different Battery Chemistries, Advantages and Disadvantages of Lithium-ion vs. Sodium-ion Batteries, Composition and Reactivity of Lithium-ion Batteries, Key Properties of Lithium-ion Battery Chemistries, Lead-Acid Batteries, Nickel Batteries, Lithium-Ion Batteries, Lithium Battery Applications and Chemistries, Types of Lithium-Ion Batteries, Battery Cell Selection Parameters, Lithium Cobalt Oxide (LCO) Cell Characteristics, Lithium Manganese Oxide (LMO) Cell Characteristics, Lithium Nickel Manganese Cobalt Oxide (NMC) Cell Characteristics, NMC Cell for Electric Vehicles, Lithium Iron Phosphate (LFP) Battery Characteristics, LFP Battery Advantages and Disadvantages, LMFP Battery and Performance Comparison, Prismatic and Blade Cells and Battery Manufacturing and Import,
Lithium Titanate (LTO) Battery, Comparison of Battery Chemistries, C-rate Explained, Battery Overcharging and Safety, Short Circuit and Mechanical Damage Tests and Field Testing of Cell Stability

Outcome

Understanding Li-ion Battery Types - Different Chemistries, Performance & Degradation, Pack Design Considerations, Characterization Techniques

Lithium-ion cell parameters define its electrical and physical characteristics. Key parameters include voltage (nominal, charge, discharge cut-off), capacity (rated and nominal), internal impedance, C-rate (discharge and charge rates), and operating temperature range. These parameters influence cell performance, lifespan, and safety.
Topics covered:
Introduction to Cell Parameters, Key Battery Parameters, Charge and Charge Capacity, Columbic Efficiency and Capacity Retention, Battery Capacity and Voltage, Nominal Voltage and State of Charge, Nominal Cell Capacity and Discharge, Temperature Effects, Actual Cell Capacity and Capacity Fade, Battery Repair and Cell Health, Open Circuit Voltage and State of Charge (SoC), Self Discharge, Continuous and Peak Current, Constant Current Constant Voltage (CCCV) Charging, Fast Charging vs. Slow Charging, C-Rate Definition and C-Rate Calculation, Impact of C-Rate on Battery Performance and Heat Generation, State of Charge (SOC) and State of Health (SOH), Open Circuit Voltage (OCV) and SOC Estimation, Internal Resistance and Temperature Effects, Cycle Life, State of Power (SOP), Battery Testing and Capacity Measurement, Causes of Battery Degradatio, Battery Restoration and Degradation, Maximum Power Point and cell Efficiency, Battery Management System (BMS), Temperature Effects on Battery Performance, Thermal Runaway and Safety, Strategies for Small Battery Manufacturers, Session Summary and Homework Assignment.

Outcome

Understand the relationship: between cell design, cell chemistry, and key performance parameters, Perform parameter identification, Estimate critical parameters, understand how changes in cell parameters affect battery responses, Apply knowledge of cell parameters

Lithium-ion batteries utilize the movement of lithium ions between a cathode and an anode to generate electrical current during discharge and reverse the process during charging. These ions move through an electrolyte, while electrons flow through an external circuit, creating the electric power.
Topics covered:
Lithium Ion Battery Components, Common Lithium Ion Cell Chemistry, Cathode Material and Function, Anode Material and Function, Electrolyte and Separator Roles, Solid Electrolyte Interface (SEI) Layer and Lithium Plating/Dendrite Formation, Electrochemical Reactions During Charge and Discharge, Lithium Cobalt Oxide (LCO) Cell, Lithium Nickel Cobalt Aluminum Oxide (NCA) Cell, Lithium Manganese Oxide (LMO) Cell, Lithium Iron Phosphate (LFP) Cell, Lithium Nickel Manganese Cobalt Oxide (NMC) Cell, Lithium Titanate Oxide (LTO) Cell, Anode Materials Beyond Graphite, Current Collectors, Separator Properties, Dendrite Formation and Battery Failure, Battery Life Cycle and Replacement, Recycling of Lithium-ion Batteries, Advancements in Lithium-ion Battery Technology, Quality and Manufacturing in Battery Production, Session Summary and Hometask Assignment.

Outcome

Core Knowledge: Electrochemistry, Chemistry & Performance, Performance Evaluation, Challenges, Applications & Trends

Lithium-ion Cell Architecture includes an anode, cathode, separator, electrolyte, and current collectors. The anode and cathode store lithium ions, the electrolyte facilitates ion transfer, the separator prevents short circuits, and the current collectors enable electron flow.
Topics covered:
Types of Cells, Cell Construction and Differences (cylindrical, pouch, prismatic, coin, or button), Internal Components and Assembly, Cylindrical Cell Casing, Anode (Negative Plate), Separator, Separator as a Safety Device, Cathode (Positive Plate), Electrolyte Injection, Electrolyte and Lithium Salts, Protection Vent and Safety Features, Current Interrupt Device (CID), Positive Temperature Coefficient (PTC) Device, Cell Casing and Additional Safety, Scalability and Cost of Battery Manufacturing, India's Manufacturing Growth, Global Business Dynamics and Dependency, Hometask Assignment.

Outcome

Topics covered:
Battery Management System (BMS), BMS Role in Electric Vehicles (EVs), BMS Types, PCM vs BMS, Core Functions of BMS, Safety Functions, Thermal Runaway Prevention, Lifecycle Management, Measure & Predict Battery Parameters, SoC SoH, SoP & SoE, Estimation, Performance Management, Consistency Management, Real-Time Operating System, Selecting the Perfect BMS - Application-Based Selection, Indian BMS Manufacturers, Indian & International Standards, ARAI Standards & BMS Guidelines

Outcome

BMS Design and Architecture, State Estimation, Cell Balancing, Safety and Functional Safety, BMS Programming and Communication, Application in EVs and Energy Storage

An electric vehicle's battery thermal management system (BTMS) is crucial for maintaining optimal battery performance, safety, and lifespan. It regulates the temperature of the battery pack, preventing overheating or overcooling by utilizing cooling and heating systems.
Topics covered:
Thermal Management Overview, Liquid Cooling Principles, Liquid Cooling System Architecture, Coolant Selection — Types, Properties, Cold Plate & Heat Exchanger Design, Thermal Management Calculations — Complete Worked Examples, Application-Specific TMS Design, Indian Manufacturers & Suppliers, International Manufacturers & Global Suppliers, System Cost Analysis, Installation, Commissioning & Maintenance, Fault Diagnosis & Troubleshooting,

Outcome

Heat Transfer & Thermodynamics, Thermal Dynamics, Thermal System Design, Advanced Techniques, Performance Optimization, Apply knowledge to address real-world thermal challenges

Tariff Based Competitive Bidding Process for Procurement of Power from Grid Connected Solar PV Power Projects.
Topics covered:
Battery Validation Lab, Battery Cell Testing - Lithium-ion Cell actual capacity test, OCV and IR test, BMS Test, Thermal Cycling Test, Over-charging test, Bureau of Indian Standards (BIS) tests, How to get a BIS certificate,
Battery Repairing - Steps to test Battery health, IATA Lithium Battery Safety Regulations (LBSR) 2025, Lithium Battery Testing Standards

Outcome

Identify safety-related characteristics, Recognize hazards, Understand and identify battery abuse conditions, Develop an understanding of common standards and regulations for lithium-ion battery testing, Understand the purpose of testing

A lithium-ion battery module or pack design involves strategically arranging individual cells into modules, and then connecting those modules to achieve the desired voltage and capacity for a specific application. This design process considers factors like cell type, cooling, safety, and overall system integration.
Topics covered:
Pack Design Steps, Identify Application, Choose cell chemistry, Series –parallel configuration, Choose required BMS, Choose TMS, Choose Pack cabinet and other parts and equipments, Pack Technical Specification.
Battery Pack Cells configuration, Basic calculations that are used in battery design, Case study of different OEM battery, Module BMS connection, Custom Battery Packs - Customization Process, Collaboration between OEMs and suppliers for an optimal battery pack design, Home Task - Battery pack design, SORT analysis document.

Outcome

Module Design - Cell Selection, Module Configuration, Cell to Pack Conversion, Component Selection, Integration, Cost Analysis, Performance Characterization
learn about various applications for Li-ion battery packs -
Electric Vehicles (EVs) battery, e-bikes, e-scooters, Solar Energy Storage Systems (ESS), Industrial Equipment and Robotics battery etc

Setting up a battery pack assembly line - Machinery & Equipment — Technical Specifications & Pricing, Bill of Materials (BOM) — Sample Pack, Plant Layout & Infrastructure Requirements, Assembly Line Process — Stage-by-Stage Detail, Bill of Materials (BOM) — Sample Pack, Human Resource Requirements & Organizational Structure, Vendor Ecosystem & Sourcing Strategy, Government Incentives & Policy Support,
Staffing Cost Analysis - Capital Expenditure (CAPEX) Summary, Operating Expenditure (OPEX) — Monthly Estimates, Revenue Projection & ROI Analysis,
Topics covered:
MACHINERY & EQUIPMENT — TECHNICAL SPECS & PRICING -
Cell Testing & Sorting Equipment, Spot Welding & Tabbing Equipment, Module & Pack Assembly Equipment, BMS Programming & Testing Equipment, Formation Cycling & Aging Equipment, Final Testing, Labeling & Packaging Equipment, Safety, Fire & Utilities Equipment,

Outcome

Assembly Line Planning, Techno-Commercial Knowledge, Market & Project Feasibility, Business Setup,
Technical & Commercial Feasibility Report

COMPLETE TECHNICAL GUIDE — BIS · ARAI · IEC · AIS · IS Standards - Electrical Performance Tests, Cycle Life & Ageing Tests, Safety & Abuse Tests, Environmental & Climatic Tests, Mechanical Tests, Transport Tests, EMC & Electrical Safety Tests
Certification Process: BIS Certification Process — IS 16046 / IS 17017 — Step-by-Step, ARAI / ICAT — Full Procedure, IEC International Certification, Application Fees — Complete Fee Schedules, Stage-by-Stage Duration for All Certifications
Topics covered:
MACHINERY & EQUIPMENT — TECHNICAL SPECS & PRICING -
Cell Testing & Sorting Equipment, Spot Welding & Tabbing Equipment, Module & Pack Assembly Equipment, BMS Programming & Testing Equipment, Formation Cycling & Aging Equipment, Final Testing, Labeling & Packaging Equipment, Safety, Fire & Utilities Equipment,

Outcome

Test Laboratory Directory — Accredited Labs in India, Maintaining & Renewing Certifications, AIS Standards — ARAI

Li-Ion Battery Design Tool, LFP Prismatic Battery E2W, E3W, ESS Battery Design
Topics covered:
Tool / Software provide essential features -
Cell Database, BMS Database, BTMS Database, Basbar Database, Module Calculation with Zero formula errors — 64 live formulas verified, Pack Calculation, Heat Generation Calculation, DESIGN VALIDATION — Indian & International Standards, Bill of Material and costing.

Outcome

Validation — E3W LFP Pack, ESS LFP PACK,

A lithium-ion battery pack business can be profitable with careful planning and execution. Key aspects include market research, business plan development, securing funding and permits, establishing manufacturing or assembly operations, and implementing robust safety and quality control measures.
Topics covered:
Training Session Review, Project Submission and Examination,
Starting Business: Trade Name Registration, Steps to Starting a Lithium-ion battery Business, Trademark Registration, GST and MSME registrations, Website Development for Business, Business and Branding Strategy, Marketing and Promotion, Website Optimization and Visibility, Product certification, Government Initiatives, Supplier and Agency Networking, Project Proposals and Securing Work, Partnerships OEM and Post-Training Support from Academy of EV Technology.