Lithium Battery Pack Assembly Unit Development

The growing importance of lithium batteries within the off-grid solar sector
The Indian Lithium-ion energy storage solution market was valued at around $ 10 million in 2019 and is forecast to grow at a staggering CAGR of more than 40%, to surpass $ 160 million by 2024. Moreover,

The off-grid solar industry is dominated by two different battery technologies. Lithium-based batteries are commonly used for smaller products, which have contributed to a larger part of the industry in terms of sales volume. Bigger products like solar home systems have historically been powered by lead-acid batteries, but this is quickly changing.
Lithium-ion becoming more ubiquitous in off-grid solar products are their substantial advantages in durability, cycle life, deep discharge capability, and efficiency in comparison to lead-acid and nickel-metal hydride batteries.
In most cases, lithium ion batteries are the best option for a solar panel system.

TRAINING METHODOLOGY:

Live Interactive Classes::

IST Live Interactive Class, where students and teachers meet together at schedule class time with whiteboard, voice and live video, Lectures and Question answer occur at the same hour.

Our expert faculty members take session on each paper that is delivered through live sessions. These sessions are joined by students from India and Abroad. Trainers will discuss in each class session about Key concepts, whiteboard calculation, design, costing, documentation, case studies and real life examples. Students also get chance to clarify their doubts / academic clarifications. If by any chance you miss these live classes, don't worry, each class recorded sessions are uploaded in the IST E-Library/LMS.

Hands-on Practical

We know that only theoretical knowledge by online or virtual classes are not sufficient to get full expertise. An individual needs a practical exposure to flourish in a Job or business market. So we offer practical session at IST Power plant after completion of live interactive online classroom session .In this approach a trainees can fulfill his/her knowledge in a very effective way and time.

We offer project-based blended learning experiences that promote academic and career success for Technical Education.

1. Cell Selection - Ah testing
2. Charging Discharging test
3. Battery Pack Construction - Install cell holder
4. Cells Spot Welding
5. BMS Selection and Connection (as per System Design)
6. Pack testing & Data Evaluation
7. Battery Pack Casing
8. Battery Pack Leveling
9. Battery Pack Boxing

Teaching and Learning Material

IST have dedicated online library (IST E-Library) facility for students and stored all Learning Material (E-book, class recording, business releated documents) at IST E-Library.
IST E Library System provides access to more than 100 + e-books covering all fields of knowledge, e.g. BOS,PV Cell, System Design, O&M, Installation, Project Management etc and also we have a huge collection of national and international journals, case studies, research papers.Student can access this E-library for self study.

Eligibility

For Entrepreneurs, Startups:
Minimum Educational Qualifications: 12th Pass
Minimum age 18 years, No Upper Age bar

Medium:

English

Dedicated Service Desk for Startups - EDP Desk

"Ringfenced resource to support your business".

GATE Trust dedicated service desk will provide you with access to a group of engineers, advisors to supporting you and your business needs.

Certificate will be Awarded by

Institute of Solar Technology, A Unit of Global Advanced Training & Educational Trust, Regd. under NCT New Delhi, Govt. of India

Core Syllabus:

Unit: B-1

Types of Battery and Classification

A brief classification of li Ion cell technology and its electro-chemistry. Advantage and disadvantages of over different cell technologies.
1 hour live interaction class
2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session
2 E-Book for self study


Unit: B-2

Li ion cell Parameters

  • Battery cell parameters like cell voltage
  • Cell AH, Specific energy, life Cycle
  • Charging and discharging curve of li ion cells
  • C-rating,
  • Self discharge and other parameters like SOC, DOD
1 hour live interaction class
2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session
2 E-Book for self study


Unit: B-3

Battery Pack Sizing Considerations

  • Battery Pack sizing consideration like Time and charge/discharge cycles
  • Beginning of life (BOL)
  • End of life (EOL), Time
  • Battery life testing
1 hour live interaction class
2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session
1 E-Book for self study


Unit: B-4

Battery Charging, Protection, and Management System

  • why a BMS need for a battery pack
  • BMS building blocks
  • BMS characteristics
  • BMS operation
  • BMS classification
1 hour live interaction class
2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session
1 E-Book for self study


Unit: B-5

Battery Pack Sizing

size battery pack with considering all aspect of condition -
  • Range Calculation
  • Battery Capacity
  • Battery String Calculation
1 hour live interaction class
2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session
1 E-Book for self study


Unit: B-6

Battery Pack construction

  • Material need to assemble battery pack
  • Wires, connector selection, heat shrink, cell holder etc.
  • Different types of accessories related to battery pack construction
1 hour live interaction class
2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session
1 E-Book for self study


Unit: B-7

Battery Pack Assembly process

  • Manufacturing process of battery pack
  • Brief discussion about different machineries used in manufacturing
  • Flow chart of assembly process of li ion battery pack
  • Technical details of manufacturing machineries
1 hour live interaction class
2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session
1 E-Book for self study


Unit: B-8

Financial Projection of Li ion battery pack Manufacturing

  • Cost analysis of different machineries and manpower requirements
  • Return of Investment (ROI) of li ion battery pack business
  • Business projection to start a li ion battery pack business
1 hour live interaction class
2 lecturer session (30 Minutes each) and FAQ Session, Online Doubt Clearing session
1 E-Book for self study


Unit: Lab

Hands-on Practical at Institute Lab/Workshop

  • Cell Selection - Ah testing
  • Charging Discharging test
  • Battery Pack Construction - Install cell holder
  • Cells Spot Welding
  • BMS Selection and Connection (as per System Design)
  • Pack testing & Data Evaluation
  • Battery Pack Casing
  • Battery Pack Leveling
  • Battery Pack Boxing
1 day Hands-on Practical at IST Power Plant

Course Fee:

United States

Online Live Class Fees: Rs. 16,999/-
Discount on Live Class Fees = 15%
Pay Live class Fee Rs. 14449
Hands on Practical Fees: Rs. 3,999/

All Fees including 18% GST
If you are interested to join at Practical session, we will inform you and pay Hands on Practical Fees at that time.


Pay Now Online Live Class Fees only.
Submit Registeration for this course:

Submit Registration

Admission Process

  1. Submit Registration
  2. IST Admission cell will check form data and they will inform you to pay Course fees
  3. Deposit Course fees
  4. Admission cell will send your E-registration certificate and E-library access
  5. Training cell will send you class schedule
  6. Trainiers Team will send your class link
  7. Exam cell will conduct online examination and send E-Certificate, E-marksheet
  8. EDP Desk will provide business guide/support for you (https://edpdesk.gatetrust.org )


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